基于混合噪声模型与极大似然比的滚动轴承状态监测与故障诊断方法
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1.江苏大学机械工程学院镇江212013; 2.中国矿业大学煤炭精细勘探与智能开发全国重点实验室徐州221116

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TH133.3

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煤炭精细勘探与智能开发全国重点实验室开放研究课题项目(SKLCRSM24KF009)资助


A rolling bearing condition monitoring and fault diagnosis method based on a mixture noise model and maximum likelihood ratio
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1.School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China; 2.The State Key Laboratory for Fine Exploration and Intelligent Development of Coal Resources, China University of Mining and Technology, Xuzhou 221116, China

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    摘要:

    针对滚动轴承在复杂噪声环境中早期故障特征信号微弱、状态监测与故障诊断环节相互割裂等问题,提出一种基于混合噪声模型与极大似然比(MLR)的滚动轴承状态监测与故障诊断一体化方法。首先,构建混合噪声的统计模型,利用期望最大化(EM)算法对健康状态下采集的振动信号进行参数估计与模型拟合,建立该状态下的模型作为健康基准;其次,构建极大似然比指标来量化监测信号与健康基准信号之间的概率分布差异,利用指数加权移动平均(EWMA)控制图处理健康监测指标序列,在保留故障特征的同时,可放大轴承的退化趋势。最后,通过复用频带MLR评价指标,对小波包分解后的子频带进行筛选,提取最优故障敏感频带,进而对该频带信号进行包络谱分析实现故障诊断。通过两组公开数据集上的实验和与其他方法的对比分析,在IMS数据集中,MLR指标较注意力Lempel-Ziv复杂度早2.048 s监测到早期故障的发生,并分析出230 Hz的外圈故障特征频率,与理论故障特征频率(235 Hz)仅存在约2.1%的相对误差;在XJTU-SY轴承数据集中,MLR指标较有效加权稀疏峰度提前1.28 s监测到故障,并分析得到108和175 Hz两种故障特征,与理论外圈故障特征频率(107 Hz)和内圈故障特征频率(172 Hz)分别存在1.4%和1.7%的相对误差,验证了所提方法的及时性与准确性。

    Abstract:

    In response to challenges such as weak early fault characteristic signals in rolling bearings under complex noise environments and the disconnection between condition monitoring and fault diagnosis, this paper proposes an integrated method for condition monitoring and fault diagnosis of rolling bearings based on a hybrid noise model and the maximum likelihood ratio (MLR). First, a statistical model of hybrid noise is constructed, and the expectation-maximization (EM) algorithm is used to estimate parameters and fit the vibration signals collected under healthy conditions, establishing this model as the health baseline; Next, the MLR index is constructed to quantify the probability distribution differences between the monitored signals and the health reference signals. On this basis, the exponential weighted moving average (EWMA) control chart is employed to process the sequence of health monitoring indicators, thereby amplifying the bearing′s degradation trend whilst retaining fault features. Finally, by reusing the band MLR evaluation index, the sub-bands after wavelet packet decomposition are screened to extract the optimal fault-sensitive frequency band. Subsequently, envelope spectrum analysis is performed on the signals of this frequency band to achieve fault diagnosis. Through experiments on two public datasets and comparative analysis with other methods, on the IMS dataset, the MLR index detects early faults 2.048 seconds earlier than the attention Lempel-Ziv complexity method and identifies an outer race fault characteristic frequency of 230 Hz. This result shows only about a 2.1% relative error compared to the theoretical fault characteristic frequency (235 Hz). On the XJTU-SY bearing dataset, the MLR index detects faults 1.28 seconds earlier than the effective weighted sparse kurtosis method and identifies two fault characteristics at 108 Hz and 175 Hz. These correspond to the theoretical outer race fault characteristic frequency (107 Hz) and inner race fault characteristic frequency (172 Hz), with relative errors of 1.4% and 1.7%, respectively. These results verify the timeliness and accuracy of the proposed method for integrated condition monitoring and fault diagnosis of rolling bearings.

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侯少锋,张醴尹,樊薇,陈超,韩丽玲.基于混合噪声模型与极大似然比的滚动轴承状态监测与故障诊断方法[J].仪器仪表学报,2026,47(4):108-118

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  • 在线发布日期: 2026-06-08
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