基于多模态数据融合的永磁同步电机失磁故障诊断方法
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1.湖南科技大学计算机科学与工程学院湘潭411201; 2.湖南城建职业技术学院建筑设备工程系湘潭411101; 3.湖南科技大学信息与电气工程学院湘潭411201; 4.湖南省新能源发电装备智能感知 与主动并网工程技术研究中心湘潭411201

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TH17TP311.5

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国家自然科学基金面上项目(62473147)、湖南省自然科学基金重点项目(2026JJ30019)资助


Multimodal data fusion-based diagnosis method for demagnetization faults in permanent magnet synchronous motors
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1.School of Computer Science and Engineering, Hunan University of Science and Technology, Xiangtan 411201, China; 2.Department of Building Equipment Engineering,Hunan Urban Construction College, Xiangtan 411101, China; 3.School of Information and Electrical Engineering, Hunan University of Science and Technology, Xiangtan 411201, China; 4.Hunan Provincial Research Center of Engineering Technology for New Energy Power Generation Equipment: Intelligent Perception & Active Grid Connection, Xiangtan 411201, China

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    摘要:

    永磁同步电机作为风力发电、轨道交通和航空航天等领域的关键传动部件,其运行可靠性对整体系统的稳定性至关重要。在实际运行中,电机承受内部电枢反应、高温及交变负载等复杂工况的综合作用,极易引发永磁体不可逆退磁,因此实现对其退磁故障的精准诊断具有重要意义。针对失磁故障在多物理量信号中的耦合表征问题,提出一种基于多模态数据融合的故障诊断方法。从机电能量转换机理出发,阐明了永磁体失磁引发电磁转矩谐波与气隙磁场畸变的关系,并揭示导致振动与电流信号畸变的动态演变规律;在此基础上,构建了面向振动与电流信号的多模态特征提取框架,通过融合空间域及时域特征,实现了对故障信息的深度挖掘与互补增强。为进一步提升故障辨识与定位能力,设计了一种基于融合特征的分类机制,并完成了诊断结果的可视化表达。制作了正常磁场、均匀失磁10%、均匀失磁20%、以及局部失磁电机实物,并利用实验平台采集正常及不同失磁程度故障状态下的多模态数据进行验证,结果表明:所提方法诊断准确率可达99.3%,在不破坏永磁电机原有结构前提下,通过高精度传感器采集故障信息数据便捷准确,验证了多模态数据融合在永磁同步电机失磁故障诊断中的有效性与工程适用性,具有较好的应用前景。

    Abstract:

    As a key transmission component in the fields of wind power generation, rail transit, and aerospace, the reliability of permanent magnet synchronous motors (PMSMs) is crucial for the stability of the overall system. In actual operation, the motor is subjected to complex working conditions such as internal armature reaction, high temperatures and alternating loads,which are highly susceptible to irreversible demagnetization of permanent magnets.Therefore, it is significant to realize accurate diagnosis of demagnetization fault. In this article, a fault diagnosis method based on multi-modal data fusion is proposed to solve the coupling representation problem of loss-of-excitation fault in multi-physical signals.Based on the mechanism of electromechanical energy conversion, the relationship between electromagnetic torque harmonic and air gap magnetic field distortion caused by permanent magnet loss of excitation is explained, and the dynamic evolution law of vibration and current signal distortion is revealed. On this basis, a multi-modal feature extraction framework for vibration and current signals is constructed, which achieves in-depth mining and complementary enhancement of fault information by integrating spatial and temporal domain features. To improve the ability of fault identification and localization, a classification mechanism based on fusion features is designed, and the visual expression of diagnosis results was completed. Physical prototypes of motors with normal magnetic field, 10% uniform demagnetization, 20% uniform demagnetization, and local demagnetization are manufactured. Multi-modal data under normal and different demagnetization fault conditions are acquired by an experimental platform for verification. The results show that the diagnostic accuracy of the proposed method can reach 99.3%. Fault information can be collected conveniently and accurately via high-precision sensors without damaging the original structure of the permanent magnet motor. The effectiveness and engineering applicability of multi-modal data fusion for demagnetization fault diagnosis of permanent magnet synchronous motors are verified, showing promising application prospects.

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王刚毅,刘朝华,文必胜.基于多模态数据融合的永磁同步电机失磁故障诊断方法[J].仪器仪表学报,2026,47(4):78-92

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  • 在线发布日期: 2026-06-08
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