高速大功率燃料电池空压机控制器研究
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1.河北工业大学机械工程学院天津300401; 2.天津市新能源汽车动力传动与安全技术重点实验室天津300401; 3.天津市云驱科技有限公司天津300382

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TP273TH45

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国家重点研发计划(2022YFB4004200)项目资助


Research on the air compressor controller of high-speed and high-power fuel cell
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1.School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China; 2.Tianjin Key Laboratory of Power Transmission and Safety Technology for New Energy Vehicles, Tianjin 300401, China; 3.Tianjin Cloud Drive Technology Co., Ltd., Tianjin 300382, China

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    摘要:

    随着燃料电池系统向大功率方向发展,系统对空气供应能力和空压机驱动功率提出了更高要求。目前,行业内单堆燃料电池系统功率已超过350 kW,进一步提高了空压机在高功率、高转速及宽速域稳定运行的控制要求。而传统电机控制策略在高速运行条件下存在转速估算精度下降、系统鲁棒性不足以及稳态精度难以保证等问题。为解决上述不足,设计并研制了一种面向高速大功率燃料电池空压机的电机控制器,并提出了一种新型宽速域自适应滑模观测器方法,在传统滑模观测器结构基础上,引入宽速域饱和函数:一方面利用其分段调控特性,实现平滑切换,有效抑制抖振,提高转速估算精度;另一方面依托其可变边界层特性,根据电机转速及误差信息动态调整边界范围,从而优化高速下的系统稳态性能。控制器采用碳化硅功率模块构建三相逆变器,最大输出功率可达80 kW,最高驱动转速80 000 r/min,能够满足200~500 kW燃料电池系统的供气需求。搭建高速空压机实验平台,并与传统滑模观测器算法进行对比。结果表明,该控制器能够实现稳定可靠的电机驱动,特别是在高速工况下转速波动范围明显减小。在80 000 r/min工况下波动由±150 r/min降低至±90 r/min,降幅约40%,转速稳定性及估算精度显著提升,验证了所提方法的有效性。

    Abstract:

    As fuel cell systems evolve towards the higher power outputs, higher requirements are imposed on air supply capacity and compressor driving power. At present, the power of a single-stack fuel cell system has exceeded 350 kW, which further raises the control requirements of air compressors operating under high-power, high-speed, and wide-speed-range conditions. However, the conventional motor control strategies suffer from the reduced speed estimation accuracy, insufficient system robustness, and degraded steady-state performance under the high-speed operation conditions. To address these issues, a motor controller of high-speed, high-power fuel cell air compressors is designed and developed, and an adaptive sliding mode observer with the novel wide-speed-range is proposed. Based on the traditional sliding mode observer structure, a wide-speed-range saturation function with variable boundary layer is introduced. On one hand, its piecewise regulation characteristics enable the smooth switching, effectively suppresses chattering and improving the speed estimation accuracy. On the other hand, its variable boundary layer allows the dynamic adjustment according to motor speed and estimation error, thereby enhancing the steady-state performance under high-speed conditions. As a result, the proposed method effectively improves the speed estimation accuracy under the high-speed operation and enhances the steady-state performance. The controller employs the silicon carbide power modules to construct a three-phase inverter with a maximum output power of 80 kW and a maximum speed of 80 000 r/min, which can meet the air supply requirements of 200~500 kW fuel cell systems. A high-speed air compressor experimental platform is constructed and compared with the traditional sliding mode observer algorithm. The results show that the controller can achieve stable and reliable motor drive, whose speed fluctuation range is significantly reduced under the high-speed operating conditions. The speed fluctuation at 80 000 r/min is decreased from ±150 r/min to ±90 r/min with a reduction rate of approximately 40%, which significantly improves the speed stability and estimation accuracy, thus verifying the effectiveness of the proposed method.

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张前,陈广宇,孙秀秀,贾一帆,张建.高速大功率燃料电池空压机控制器研究[J].仪器仪表学报,2026,47(4):343-353

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  • 在线发布日期: 2026-06-08
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