基于高精度转台的双目结构光点云多视角配准路径规划方法
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上海交通大学自动化与感知学院上海200240

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TH74

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国家自然科学基金(52475562)项目资助


Scanning path planning method for multi-view registration based on binocular structured light and high-precision turntable
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School of Automation and Intelligent Sensing, Shanghai Jiao Tong University, Shanghai 200240, China

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    摘要:

    针对工业现场固定工件的批量三维重建中的效率问题,提出了一种融合双目条纹结构光与高精度转台的配准优化方法以及扫描路径的规划策略,以解决传统扫描方法中配准效率低下、扫描次数冗余及重叠率不足导致的精度下降问题。该方法通过预设工件固定位置消除初始位姿差异对配准结果的影响,依托高精度转台实现多视角点云的高效粗配准,再结合迭代最近点(ICP)算法完成精配准。首先构建被测工件三维点云模型和双目条纹结构光扫描仪的三视锥模型,完成系统参数标定,为配准精度与路径规划提供基础;再建立转台旋转角度与扫描视场的映射关系,采用射线投射法模拟真实光线投射到目标点云表面精准计算可视点云,明确不同角度位姿下的有效扫描区域;最终基于该映射关系,求解得到保证重叠率下完成工件完整三维重建所需的最少扫描次数及对应最优旋转角度,实现扫描路径优化。相比传统均匀旋转点云扫描方法,该方法对工件1的多视角平均配准时间缩短至24.2 s,效率提升约43%,扫描次数减少3次;对工件2的平均配准时间降至58.2 s,效率提升约40.5%,扫描次数减少7次。配准精度上,两工件的平均误差分别达到0.011 4和0.008 2 mm,较传统方法精度提升幅度分别为64.64%和81.62%。该方法在保证精度的同时提升了扫描效率,适用于工业现场固定位置工件批量快速检测。

    Abstract:

    To address the efficiency problem in batch 3D reconstruction of fixed workpieces in industrial sites, a registration optimization method integrating binocular fringe structured light, a high-precision turntable and a scanning path planning strategy is proposed to solve the problems of low efficiency, redundant scanning time and precision degradation caused by the insufficient overlap rate of traditional scanning methods. The method eliminates the interference of initial pose differences on registration results by presetting the fixed position of the workpieces, which achieves the efficient coarse registration of multi-view point clouds with the high-precision turntable and completes the fine registration by iterative closest point (ICP) algorithm. Firstly, a 3D point cloud model of measured workpieces and tri-pyramid model of binocular fringe structured light scanner are constructed, and the system parameter calibration is completed to improve the registration accuracy and path planning. Then, the mapping relationship between the turntable rotation angle and the scanning field of view is established. The ray casting method is used to simulate the projection of real light onto the surface of target point cloud, accurately calculate the visible point cloud, and compute the effective scanning area under different angular poses. Finally, based on this mapping relationship, the minimum number of scans required to complete the full 3D reconstruction of workpieces with guaranteed overlap rate and the corresponding optimal rotation angle are solved to realize scanning path optimization. Compared with the traditional uniform rotation point cloud scanning method, this method shortens the average multi-view registration time of workpiece1 to 24.2 s, improves the efficiency by about 43%, reduces the number of scans by 3, and achieves an average error of 0.011 4 mm with a precision improvement of 64.64%. For workpiece 2, the average registration time is reduced to 58.2 s, efficiency is improved by about 40.5%, the number of scans is reduced by 7, the average error is 0.008 2 mm, and precision is improved by 81.62%, respectively. In conclusion, this method improves the scanning efficiency while ensuring the high precision, which is suitable for the batch rapid detection of fixed-position workpieces in industrial sites.

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朱君益,蔡万源,毛义梅,陶卫.基于高精度转台的双目结构光点云多视角配准路径规划方法[J].仪器仪表学报,2026,47(1):158-170

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  • 在线发布日期: 2026-03-30
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