从传统诊断到广义零样本———工业故障诊断范式转型与挑战
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1.西南交通大学电气工程学院成都611756; 2.重庆大学自动化学院重庆400044; 3.中国汽车工程研究院股份有限公司重庆401122

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TH133.33TP277

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国家重点研发计划(2023YFB3308800)项目资助


From tradition diagnosis to generalized zero-sample: Transformation and challenges of industrial fault diagnosis paradigm
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1.School of Electrical Engineering, Southwest Jiaotong University,Chengdu 611756, China; 2.School of Automation, Chongqing University,Chongqing 400044, China; 3.China Automotive Engineering Research Institute Co., Ltd., Chongqing 401122, China

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    摘要:

    有效的故障诊断是保障工业过程和工业设备安全稳定运行的关键环节。当前,我国正处于由工业大国向工业强国迈进的关键时期。在这一进程中,以数字化、智能化为特征的智能制造正加速推进,成为引领工业转型升级的重要支撑。随着智能制造的深入推进,工业过程日趋复杂,故障类型也日益多样化,这对诊断方法提出了更高的要求。传统基于监督学习的故障诊断方法依赖大量标注样本进行模型训练,侧重于对训练过程中出现过的故障(可见类故障)类别进行分类。工业故障诊断任务在实际场景中常面临故障类别不完备、分布差异显著等挑战,而零样本故障诊断因其无需目标故障训练样本即可实现对未见类故障的诊断,成为应对该类问题的重要研究方向。首先,将零样本场景分为传统零样本和广义零样本场景,在梳理工业故障诊断技术发展的基础上,阐述传统及广义零样本故障诊断的概念与内涵,明确其与传统方法的差异;随后,从辅助知识构建、方法实现与应用场景等方面系统综述面向零样本场景的工业故障诊断研究现状;进一步探讨当前方法面临的关键问题与研究任务拓展方向;最后,整理相关典型数据集与开源代码,并展望未来发展趋势与挑战,为零样本故障诊断研究提供理论参考与技术支撑。

    Abstract:

    Effective fault diagnosis is a key link in ensuring the safe and stable operation of industrial processes and equipment. Currently, China is undergoing a pivotal transition from an industrial powerhouse to an industrial leader. During this process, smart manufacturing, characterized by digitalization and intelligence, is accelerating, serving as a key support for industrial transformation and upgrading. As intelligent manufacturing advances, industrial processes are becoming increasingly complex, and fault types are becoming more diverse, which imposes higher demands on diagnosis methods. Conventional supervised learning-based fault diagnosis methods depend heavily on substantial labeled samples to train models, focusing on classifying faults that have encountered during training (seen faults). In real scenarios, industrial fault diagnosis often faces challenges such as incomplete fault categories and significant distribution discrepancies. Zero-sample fault diagnosis, which can diagnose unseen fault types without target fault training samples, has emerged as a crucial research direction to address these issues. First, zero-shot scenarios are categorized into traditional and generalized zero-shot settings. After reviewing the development of industrial fault diagnosis techniques, the concepts and connotation of traditional and generalized zero-sample fault diagnosis are combed, and their differences are clarified from conventional methods. Second, the current research on zero-shot fault diagnosis is systematically surveyed from perspectives such as auxiliary knowledge construction, methodological implementation, and application scenarios. Furthermore, key challenges and potential research extensions are discussed for existing approaches. Finally, representative datasets and open-source code are compiled, while future trends and challenges are outlined to provide theoretical references and technical support for zero-sample fault diagnosis.

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蔡力,尹宏鹏,吴天舒,林景栋,柴毅.从传统诊断到广义零样本———工业故障诊断范式转型与挑战[J].仪器仪表学报,2026,47(4):1-27

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  • 在线发布日期: 2026-06-08
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