密度场理论下 Delta 机器人最大内切工作曲线的双模求解方法
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重庆理工大学机械工程学院重庆400054

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TH112TP242.2

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A dual-mode solving method for maximum inscribed workspace curve of Delta robots based on density field theory
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College of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, China

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    摘要:

    针对Delta并联机器人工作空间标定困难的问题,提出一种基于密度场理论的最大内切工作曲线通用求解框架。该方法通过空间点集统计建模构建连续密度场,将复杂的边界求解问题转化为密度梯度极值检测问题,有效规避了传统几何法对复杂曲面显式建模的依赖,克服了数值离散法精度依赖采样密度、参数调优复杂的固有局限。核心创新点在于构建了不依赖额外参数的普适性求解器,并开发了双路径互补机制:一方面,基于运动学方程的解析公式法通过精确计算圆周上有效点比例,实现高精度最大内切曲线生成,适用于结构参数优化设计;另一方面,基于核密度估计(KDE)的数值点集法通过将离散点云转换为连续概率密度函数,利用极值点判别边界,生成自带安全裕度的工程适用曲线。实验结果表明,解析公式法求得的边界曲线上最大关节角度运动偏差不超过0.056°,且严格满足第四轴双曲面约束与球铰链转角限制,验证了求解方法的准确性。通过安全裕度实验证明了数值点集法的边界曲线相较于解析公式法的边界曲线在径向方向上主动预留了安全裕度,可作为实际运动控制的限位边界。该方法兼具理论普适性与工程实用性,为高速并联机器人的轨迹规划、运动控制及尺度综合研究提供了新的理论工具。

    Abstract:

    To address the challenge of calibrating the workspace of Delta parallel robots, this study proposes a general solution framework of searching the maximum inscribed working curve based on density field theory. This method constructs a continuous density field through the statistical modeling of spatial point sets, which transforms the complex boundary determination problem into a density gradient extremum detection problem. It effectively avoids the reliance of traditional geometric methods on the explicit modeling of complex surfaces and simultaneously overcomes the inherent accuracy limitations of numerical discretization methods that depend on the sampling density and require the complex parameter tuning. The core innovation lies in the development of a universal solver that does not rely on additional parameters and a dual-path complementary mechanism: On one hand, the analytical formula method based on kinematic equations achieves high-precision generation of the maximum inscribed curve by precisely calculating the proportion of effective points on the circumference, making it suitable for the structural parameter optimization design; On the other hand, the numerical point set method based on kernel density estimation (KDE) converts discrete point clouds into continuous probability density functions, identifies boundaries using extrema and generates engineering-grade curves with built-in safety margins. Experimental results show that the maximum joint angle deviation of the boundary curve obtained by the analytical formula method does not exceed 0.056°, which strictly satisfies the fourth-axis hyperbolic surface constraint and the spherical hinge rotation angle limit, verifying the accuracy of the solution method. The safety margin experiments demonstrate that compared to the boundary curve derived from the analytical formula method, the boundary curve generated by the numerical point set method proactively reserves a safety margin in the radial direction and can serve as a limit boundary of actual motion control. In conclusion, this method combing the theoretical universality with engineering practicality provides a new theoretical tool for the comprehensive study of trajectory planning, motion control and scaling of high-speed parallel robots.

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黄飞翔,鄢然,马鹏程,夏磊,赵青.密度场理论下 Delta 机器人最大内切工作曲线的双模求解方法[J].仪器仪表学报,2026,47(4):260-277

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  • 在线发布日期: 2026-06-08
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