一种磁流变液性能测试用的凹字型磁路结构设计与研究
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TH82

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河北省研究生创新项目(CXZZBS2022130)资助


Design and research of concave magnetic circuit structure for magnetorheological fluid performance test
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    摘要:

    剪切屈服应力是反映磁流变液流变特性的主要参数之一,稳定可控的磁场直接影响磁流变液剪切屈服应力的测量精度,因此磁场设计是否合理对磁流变液的流变性能测试具有重要的影响。针对外置式线圈产生的磁场强度较低且存在漏磁现象、对称式线圈中磁流变液装载不便导致测量过程持续性差等问题,设计了一种凹字型磁路,通过调整线圈位置来改变磁场结构,使磁力线垂直穿过磁流变液流动方向,同时可拆卸的组合式磁路设计在保证磁场强度需要的前提下实现了磁流变液的连续性测量。此外,还分析了不同电流下的磁场强度分布规律,并基于优化的磁路开展了磁流变液剪切屈服应力等力学性能参数的测试。与主流标准测试仪器相比,具有凹字型磁路结构的磁流变液测试系统所测得的剪切屈服应力平均相对偏差值约为10%,重复误差在6.34%以内,说明该磁路结构是磁流变测试中磁场装置设计的一种可行方法。

    Abstract:

    Shear yield stress is one of the main parameters reflecting the rheological characteristics of the magnetorheological fluid. The stable and controllable magnetic field directly affects the measurement accuracy of magnetorheologicalfluid shear yield stress. Therefore, the reasonability of magnetic field design has an important impacton the rheological performance testof magnetorheological fluid. In this article, a concave magnetic circuit is designed to change the magnetic field structure by adjusting the position of the coil. The magnetic field lines pass perpendicular through the flow direction of the magnetorheological fluid, and the detachable combined magnetic circuit design realizes the continuous measurement of magnetorheologicalfluid under the premise of ensuring the magnetic field strength. In addition, the distribution of magnetic field strength under differentcurrents is analyzed, and mechanical properties such as shear yield stress of magnetorheological fluid are tested based on the optimized magnetic circuit. Compared with the mainstream standard test instruments,the average relative deviation value of shear yield stress measured by the magnetorheological fluid test system with concave magnetic circuit structure is about 10%,and the repeat error is within 6.34%. Results indicate that the magnetic circuit structure is a feasible method for the design of magnetic field devices in magnetorheological test.

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李治澎,解明利.一种磁流变液性能测试用的凹字型磁路结构设计与研究[J].仪器仪表学报,2023,44(7):62-73

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  • 在线发布日期: 2023-12-01
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