整辊式板形辊挠曲影响信号的快速识别和消除
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TG334. 9 TH89

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河北省高端人才和“巨人计划”创新团队(2019) 项目资助


Fast recognition and elimination of the interference signal caused by bending deformation of the whole roller seamless flatness meter
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    摘要:

    整辊式板形仪是冷轧带材接触式板形仪的发展趋势。 整辊式板形仪在自重和外载作用下的挠曲变形会使内部安装的 传感器预紧力发生变化, 产生类似正弦波形的干扰信号, 和有效信号叠加在一起, 影响板形检测精度。 本文研究这种影响信 号的产生机理和识别消除方法。 首先, 根据试验标定和工业测试结果, 发现并分析了板形信号与干扰信号的波形特征, 即沿 包角分布的板形波形位于沿圆周分布的干扰波形的波峰和波谷。 其次, 应用弹性力学理论计算分析了板形辊挠曲产生的应力 变形, 揭示了传感器预紧力的周期性变化是产生干扰正弦波形的原因。 最后, 根据包角范围以外的检测信号数据, 采用曲线 拟合最小误差优化方法, 建立了精确快速识别和消除干扰信号波形的数学模型。 工业应用表明, 本文方法可有效的消除挠曲 影响信号, 提高板形检测和控制效果 1~ 2 I。

    Abstract:

    The whole roller flatness meter is the development trend of the contact type flatness meter for cold rolling. Under the action of dead-weight and external load, the bending deformation of the detection roller will change the pre-tightening force of the sensors that are installed in the meter. The additional signals are generated, which are similar with sinusoidal waveforms. They will affect the accuracy of flatness detection by superposition with the effective signals. This paper studies the generation mechanism. The recognition and elimination method of this interference signal is also studied. Firstly, according to the experimental calibration and industrial testing results, the wave characteristics of the flatness signal and the interference signal are found and analyzed. The effective flatness waveform distributed along the wrapping angle is located on the peak and trough of the interference waveform distributed along the circumference. Secondly, the elastic theory is applied to calculate and analyze the stress and deformation caused by the beding of the flatness roller. It reveals that the periodic change of the pre-tightening force of the sensor is the cause of the interference sinusoidal waveform. Finally, based on the detection signal data outside the wrapping angle range, a mathematical model that has accurate and quick feature to identify and eliminate the interference signal waveform is formulated, which utilizes the curve fitting optimization method of minimum error. The industrial application show that the proposed method can effectively eliminate the beding signal and improve the effect of flatness detection and control by 1~ 2 I.

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于华鑫,张桐源,张帅,王东城,刘宏民.整辊式板形辊挠曲影响信号的快速识别和消除[J].仪器仪表学报,2021,(3):192-200

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  • 在线发布日期: 2023-06-28
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