大型矿山销轴安装过程销轴孔位姿态测量研究
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1.辽宁工程技术大学力学与工程学院阜新123000;2.辽宁工程技术大学机械与工程学院阜新123000; 3.辽宁工程技术大学矿产资源开发利用技术及装备研究院阜新123000

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TN206

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国家自然科学基金(52304134)项目资助


Research on the measurement method of pin hole position and attitude during the installation process of large mining equipment pin shaft
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1.School of Mechanics and Engineering, Liaoning Technical University, Fuxin 123000, China; 2.School of Mechanical and Engineering, Liaoning Technical University, Fuxin 123000,China; 3.Institute of Mineral Resources Development Technology and Equipment, Liaoning Technical University, Liaoning 123000,China

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    摘要:

    针对大型矿山设备销轴安装时双孔对齐难、调整不直观的痛点,精确定量双孔相对位姿偏差,为装配机器人提供直观对接控制参数。提出基于3D拟合与欧拉角分解的位姿测量方法。利用可旋转激光测距装置采集多深度周向数据,经最小二乘法拟合圆心序列提取轴线几何参数;基于Z-Y-X顺序欧拉角分解,将空间偏差转化为机械臂坐标系下可执行的三轴平移与旋转补偿量。以220 t矿卡销轴孔进行实测,并与高精度测量仪对比验证。实验表明同轴度相对误差在4%~7%之间。参数分析显示,计算误差随测量层数m与周向点数n增加而减小,在n≥36且m>2时精度饱和,最优采样点数选为36;初始角度偏差α对精度的影响呈非线性递增,大倾角会导致截面投影畸变为椭圆并放大轴线分解误差。该方法无需视觉硬件,抗粉尘与遮挡鲁棒性强,系统计算精度满足大型矿山机械装配的指标要求,且输出的位姿补偿量可直接与重型机械臂调整指令无缝对接,显著提升了传动部件的装配效率,为大型装备自动化运维提供了新的技术路径。

    Abstract:

    To address the challenges of aligning dual holes during installation of large mining equipment pins—such as difficulty in alignment and non-intuitive adjustment—this solution precisely quantifies the relative positional deviation between the two holes, providing intuitive control parameters for assembly robots. A pose measurement method based on 3D fitting and Euler angle decomposition is proposed. A rotatable laser ranging device is used to collect multi-depth circumferential data, and the geometric parameters of the axis are extracted by fitting a sequence of circle centers using the least squares method. Based on Z-Y-X order Euler angle decomposition, spatial deviations are converted into executable three-axis translation and rotation compensation values in the robotic arm coordinate system. The method was experimentally validated on a 220-ton mining truck pin hole, with results compared against those from a high-precision measuring instrument. Experimental results show that the relative coaxiality error ranges between 4% and 7%. Parameter analysis indicates that computational error decreases as the number of measurement layers (m) and circumferential points (n) increases; accuracy saturates when n≥36 and m>2, making 36 the optimal number of sampling points. The influence of initial angular deviation α on accuracy increases nonlinearly, and large inclination angles cause cross-sectional projection distortion into ellipses, thereby amplifying axis decomposition errors. This method requires no visual hardware and demonstrates strong robustness against dust and occlusion. Its system accuracy meets the requirements for assembly of large-scale mining machinery, and the output pose compensation values can be seamlessly integrated with control commands for heavy-duty robotic arms, significantly improving the assembly efficiency of transmission components and providing a new technical pathway for automated operation and maintenance of large equipment.

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谢春雪,陈祥钰,刘治翔.大型矿山销轴安装过程销轴孔位姿态测量研究[J].电子测量与仪器学报,2026,40(7):257-267

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