平板构件应力场的超声检测技术研究
DOI:
CSTR:
作者:
作者单位:

1.杭州电子科技大学自动化学院杭州310000;2.杭州大天数控机床有限公司杭州310000; 3.宁波市水务环境集团股份有限公司宁波315000

作者简介:

通讯作者:

中图分类号:

TH871

基金项目:

浙江省“十四五”第二批研究生省级教学改革项目(JGCG2024209)资助


Research on ultrasonic testing of stress fields in plate components
Author:
Affiliation:

1.School of Automation, Hangzhou Dianzi University, Hangzhou 310000, China; 2.Hangzhou Datian CNC Machine Tool Co., Ltd.,Hangzhou 310000, China; 3.Ningbo Water Environment Group Co., Ltd., Ningbo 315000, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对航空航天、能源装备等领域中平板构件在加工与服役过程中应力状态难以高效、精确评估的问题,研制了一套基于临界折射纵波(Lcr)的高精度超声应力检测与三维可视化分析系统,旨在为构件应力状态的无损、快速与定量化检测提供技术手段。基于Lcr波的声弹性效应,建立了应力与超声波传播声时差的定量关系模型。系统采用软硬件协同架构,硬件集成峰值达300 V的高压尖脉冲激励电路,采样频率最高为500 MS/s的模数转换(analog-to-digital,AD)模块,并配备满足第一临界角入射条件的超声探头与声楔块组合;软件通过小波混合阈值降噪技术优化波形数据,结合互相关法计算声时差,实现应力精确解算,同时具备应力场三维可视化功能。在Q235钢试件的实验验证中,该系统在0~150 MPa应力范围内的测量误差小于±10 MPa,单点检测时间低于0.5 s,在测量误差、效率及操作简便性方面均表现出明显优势,实现了平板构件应力的高精度无损检测,能够满足工程现场对应力检测效率与可靠性的要求。

    Abstract:

    Aiming at the challenge of efficiently and accurately evaluating the stress state of plate components in fields such as aerospace and energy equipment during processing and service, a high-precision ultrasonic stress detection and 3D visualization analysis system based on critically refracted longitudinal (Lcr) waves has been developed. This system is designed to provide a non-destructive, rapid, and quantitative technical means for assessing the stress state of components. Based on the acoustoelastic effect of Lcr waves, a quantitative relationship model between stress and the difference in ultrasonic wave propagation time was established. The system adopts a hardware-software co-design architecture: the hardware integrates a high-voltage spike pulse excitation circuit with a peak voltage of 300 V, an AD module with a maximum sampling frequency of 500 MS/s, and an ultrasonic probe and wedge combination that meets the first critical angle incidence condition. The software optimizes waveform data using wavelet hybrid threshold denoising technology, combines the cross-correlation method to calculate the acoustic time difference, and achieves accurate stress resolution while also providing 3D visualization of the stress field. In experimental validation on Q235 steel specimens, the system achieved a measurement error of less than ±10 MPa within a stress range of 0 MPa to 150 MPa, with a single-point measurement time under 0.5 seconds. It demonstrated significant advantages in measurement accuracy, efficiency, and ease of operation, enabling high-precision non-destructive testing of stresses in plate components and meeting the requirements for efficiency and reliability in engineering field stress detection.

    参考文献
    相似文献
    引证文献
引用本文

陈立洋,王闻宇,杜泽磊,朱宙涛,黎宇航,陈张平,孔亚广.平板构件应力场的超声检测技术研究[J].电子测量与仪器学报,2026,40(8):207-215

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-10-13
  • 出版日期:
文章二维码
×
《电子测量与仪器学报》
关于防范虚假编辑部邮件的郑重公告