纳米级分辨力的六自由度微动工作台及驱动控制系统设计
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合肥工业大学仪器科学与光电工程学院测量理论与精密仪器安徽省重点实验室合肥230009

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TN384;TH122

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国家自然科学基金(52475554)、国家重点研发计划项目(2019YFB2004900)资助


Design of a 6-DOF micro-motion stage with nanometer resolution and motion control system
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Anhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-electronics Engineering, Hefei University of Technology, Hefei 230009, China

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    摘要:

    针对精密测量及微纳加工领域对微位移台性能逐渐提高的需求,基于一种纳米级分辨力的六自由度微动工作台的结构特点、驱动方式和性能需求设计相应的高精度驱动控制系统,并进行电路输出性能测试和整体驱动控制效果测试。该微动台为内部中空的3层结构,可为三维激光干涉测量光路提供空间,以柔性铰链配合压电驱动器,采用串并联混合驱动模式;其基于ARM处理器的驱动控制系统包含主控、信号处理、线性放大、供电、保护等模块,具有输出端口多、电压稳定性高、噪声低、分辨力高等优点。实验结果表明,该驱动控制系统输出电压范围为0~170 V、噪声为0.2 mV、线性度为0.12%、带宽为0~100 Hz(16 μF负载),可驱动微动工作台实现20 μm以上位移行程、0.5 nm位移分辨力及0.1″角度分辨力。该微动工作台及驱动控制系统适用于超精密加工和高精度测量领域的纳米级甚至亚纳米级精确定位和姿态控制,如跨尺度微纳米三坐标测量机(cross-scale micro-nano coordinate measuring machine,CMCMM)系统的测量触发及姿态补偿。

    Abstract:

    In response to the growing requirements for micro-positioning stages in micro-nano manufacturing and precision metrology, a high-precision motion control system is specially designed based on the structural characteristics, driving mode, and performance requirements of a 6-DOF micro-motion stage with nanometric resolution. Circuit output performance tests and overall drive control effect tests were subsequently conducted. The micro-motion stage features a three-layer structure with hollow interior to facilitate optical paths of 3D laser interferometry. It utilizes flexure hinges in combination with piezoelectric actuators, adopting hybrid serial-parallel driving mode. Its motion control system based on an ARM processor includes main control, signal processing, linear amplification, power supply and protection modules, providing multi-channel output, high voltage stability, low noise, and superior resolution. Experimental characterization demonstrates that the system delivers an output range of 0~170 V, noise of 0.2 mV, linearity error of 0.12%, and an operational bandwidth of 0~100 Hz (with 16 μF load). The stage achieves a displacement stroke exceeding 20 μm, a displacement resolution of 0.5 nm, and a rotational resolution of 0.1″. The micro-motion stage and its motion control system demonstrate strong applicability for nanometer and sub-nanometer level positioning and orientation control in the areas of ultra-precision machining and high precision measurement, such as the measurement triggering and attitude compensation of a cross-scale micro-nano coordinate measuring machine (CMCMM) system.

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张弛斌,黄强先,郭天武,程荣俊,李红莉,王超群,张连生.纳米级分辨力的六自由度微动工作台及驱动控制系统设计[J].电子测量与仪器学报,2026,40(7):165-174

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