特征模态分解与Transformer算法在流体阀门内漏检测中的应用研究
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1.江苏大学机械工程学院镇江212013;2.中国石油兰州石化公司炼油三部兰州730060;3.国家管网集团西南 管道有限责任公司兰成渝输油分公司成都610095;4.西南石油大学机电工程学院成都610500;5.西南石油大学 石油天然气装备教育部重点实验室成都610500;6.中国石油安全环保技术研究院油气储运安全风险 防控应急管理部重点实验室北京102206

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TP391. 4; TN911. 7

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国家自然科学基金(51805215)、国家管网西南管道兰成渝输油分公司科研项目(XNGD-25-FW05-0064)资助


Research on the application of feature mode decomposition and Transformer with internal leak detection of fluid valve
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1.College of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China; 2.Oil Refining Department Three, CNPC Lanzhou Petrochemical Company, Lanzhou 730060,China; 3.Lan-Cheng-Yu Oil Transportation Branch, PipeChina Southwest Pipeline Co., Ltd., Chengdu 610095,China; 4.College of Electromechanical Engineering, Southwest Petroleum University, Chengdu 610500,China; 5.Key Laboratory of Oil & Gas Equipment of Chinese Education Ministry, Southwest Petroleum University, Chengdu 610500,China; 6.Key Laboratory of Oil & Gas Storage and Transportation Safety Risk Prevention of Chinese Emergency Management Ministry, CNPC Institute of Safety & Environment Technology, Beijing 102206,China

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    摘要:

    油气工业充压阀门的内漏声振动检测受制于环境噪音干扰,检测算法难以甄别内漏时序特征,导致对阀门内漏出现误报或漏报。针对内漏声振动关键时序特征识别难题,提出特征模态分解(FMD)-Transformer-ResNet内漏检测方法,该方法采用FMD技术,充分考虑内漏声振动信号的周期性与冲击特性,实现提纯重构内漏声振动源,克服传统信号分解技术处理内漏声振动信号面临的模态混叠短板。再使用高斯混合模型对内漏声振动源信号进行敏感度赋权,该权重可促进Transformer提增对内漏声振动信号时间序列的关键特征识别能力,采用残差神经网络分类器(residual network, ResNet)作为分类决策器,实现对多种内漏孔径的高精度分类识别。实验结果表明,提出的FMD-Transformer-ResNet阀门内漏检测方法,对内漏最优识别精度高达97%,比同类型卷积神经网络(CNN)-门控循环单元(GRU)-Attention、CNN-长短期记忆(LSTM)-Attention识别精度更高,形成了“信号提纯-特征赋权-精准预测”的阀门内漏工况识别研究新视角,具有较好的工程应用前景。

    Abstract:

    In the oil and gas industry, the acoustic detection of internal leaks in pressurized valves is constrained by environmental noise interference, making it difficult for detection algorithms to discern the temporal characteristics of internal leaks, leading to false alarms for valve internal leaks. To address the drawback of identifying key temporal characteristics of internal leak acoustic signals, we propose the feature mode decomposition (FMD)-Transformer-ResNet internal leak detection method. This method utilizes FMD, fully considering the periodicity and impact characteristics of internal leak acoustic signals, to purify and reconstruct the internal leak acoustic source, overcoming the shortcomings of traditional signal decomposition techniques in dealing with internal leak acoustic signals, such as mode mixing. Subsequently, a Gaussian mixture model (GMM) is used to assign sensitivity weights to the internal leak acoustic source signals. These weights enhance the ability of the Transformer to recognize key temporal characteristics of internal leak acoustic signals. Combined with a residual neural network classifier (ResNet), it achieves high-precision classification and identification of internal leak conditions. Experimental results show that the proposed FMD-Transformer-ResNet valve internal leak detection method achieves an optimal recognition accuracy of up to 97% for internal leaks, surpassing the recognition accuracy of similar methods such as CNN-GRU-Attention and CNN-LSTM-Attention. The proposed method forms a new perspective for valve internal leak condition recognition research, focusing on “signal purification, feature weighting, and accurate prediction,” and holds promising engineering application prospects.

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张兵,陈强,倪伟,吴承睿,石明江,黄景晟,吴晓辉,肖盈盈,刘名杨.特征模态分解与Transformer算法在流体阀门内漏检测中的应用研究[J].电子测量与仪器学报,2026,40(8):26-35

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