滚动轴承局部故障动力学建模及其冲击特性研究
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1.昆明理工大学信息工程与自动化学院昆明650500;2.云南省智能控制与应用重点实验室昆明650500)

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TH133.3;TN911.7

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国家自然科学基金(62563018)、云南省教育厅科学研究基金(2026J0111)、云南省基础研究计划项目(202401AW070014,202401BN070001-007)、云南省“兴滇英才支持计划”产业创新人才专项(yfgrc202402)资助


Dynamic modeling and impact characteristics of local faults in rolling bearings
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1.Faculty of Information Engineering and Automation, Kunming University of Science and Technology, Kunming 650500, China; 2.Yunnan Key Laboratory of Intelligent Control and Application, Kunming 650500, China

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    摘要:

    在现有滚动轴承动力学建模中,未能充分考虑滚动体经过外圈缺陷处冲击力的演变过程,导致对轴承整体动态响应特性的分析存在系统性偏差,难以准确表征其实际运行工况下的真实性能状态。为此,提出了一种刻画冲击响应特性的滚动轴承局部故障动力学建模方法。首先,分析滚动体穿越外圈缺陷时的运动过程,并据此构建对应的时变位移激励模型;其次,基于动量定理,推导滚动体撞击外圈缺陷后边沿时与缺陷长度、深度、转速有关的冲击力函数,融合赫兹接触理论,构建了能够反映冲击响应特性的滚动轴承局部故障动力学模型;最后,以N6205深沟球轴承为对象,通过仿真与实验对所建模型进行了验证,并分析了不同缺陷长度、深度及转速对轴承动态特性的影响。结果表明,在500和1 000 r/min工况下,仿真信号的双冲击时间间隔及1倍频特征与理论值的误差均小于0.6%,与实测数据的最大误差不超过3.23%。同时,滚动体与外圈缺陷接触过程中产生的局部冲击作用对轴承振动响应具有显著影响。该研究可为滚动轴承故障诊断与寿命评估提供参考依据。

    Abstract:

    In existing rolling bearing dynamics modeling, the evolution of the impact force when the rolling element passes through the outer ring defect is not fully considered, resulting in systematic deviations in the analysis of the overall dynamic response characteristics of the bearing, making it difficult to accurately characterize its true performance status under actual operating conditions. To address this, a dynamic modeling method for local faults in rolling bearings that characterizes impact response is proposed. First, the motion process of the rolling element traversing an outer ring defect is analyzed, and a corresponding time-varying displacement excitation model is constructed accordingly. Second, based on the momentum theorem, the impact force function related to the defect length, depth, and rotational speed when the rolling element impacts the rear edge of the outer ring defect is derived. Integrating Hertzian contact theory, a dynamic model for local faults in rolling bearings that reflects impact response characteristics is constructed. Finally, taking the N6205 deep groove ball bearing as an example, the established model was verified through simulation and experiment, and the effects of different defect lengths, depths, and rotational speeds on the bearing’s dynamic characteristics were analyzed. The results show that, under operating conditions of 500 and 1 000 r/min, the errors between the simulated signal’s double-impact time interval and first harmonic characteristic and the theoretical values are both less than 0.6%, and the maximum error with the measured data does not exceed 3.23%. Simultaneously, the local impact generated during the contact between the rolling element and the outer ring defect has a significant impact on the bearing’s vibration response. This study can provide a reference for rolling bearing fault diagnosis and life assessment.

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聂子云,李卓睿,李祥,马军.滚动轴承局部故障动力学建模及其冲击特性研究[J].电子测量与仪器学报,2026,40(8):111-121

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  • 在线发布日期: 2026-10-13
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