面向PCB微小缺陷检测的全局语义交互网络
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1.兰州理工大学微电子现代产业学院兰州730000;2.兰州理工大学电气工程与信息工程学院兰州730050

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TP391.41; TN41

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Global semantic exchange network for micro-defect detection in PCBs
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1.School of Microelectronics Industry-education Integration, Lanzhou University of Technology, Lanzhou 730000, China; 2.School of Automation and Electrical Engineering, Lanzhou University of Technology, Lanzhou 730050, China

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    摘要:

    电子产品向小型化、复杂化、高性能化发展,印刷电路板(printed circuit board,PCB)作为核心功能载体,设计密度与制造精度要求持续提升,导致缺陷更小且与背景特征相似。如何在控制成本的同时实现高精度、实时缺陷检测,是当前亟待突破的关键技术难题。为此,提出基于改进YOLOv11的轻量级高精度检测框架——GSE-YOLO(global semantic exchange YOLO)。首先,设计变形特征融合模块(deformable feature fusion,DFF),动态调整感受野与形变卷积采样位置,强化特征提取与信息交互,提供丰富特征表示。其次,构建多层交互特征金字塔网络(multi-layer exchange feature pyramid network,MRFPN),以多层语义引导保留浅层边缘细节,强化深层语义表达。同时,构建高阶语义空间实现跨尺度、跨位置特征交互,提升复杂背景下缺陷检测与感知能力。此外,针对PCB缺陷背景复杂、多为微小缺陷的特点,优化YOLOv11 检测头(detection head,DH),聚焦小目标区域,兼顾精度与效率。HRIPCB公开数据集上,模型以5.87×106参数、13.4 GFLOPs计算成本,实现98.2%平均精度均值(mean average precision,mAP)mAP@0.5,验证了其工业PCB缺陷检测的有效性与部署潜力。

    Abstract:

    Electronic products are developing toward miniaturization, complexity, and high performance. As a core functional carrier, the design density and manufacturing precision requirements of printed circuit boards (PCB) continue to increase, resulting in defects that are smaller and more similar to background features. Achieving high-precision, real-time defect detection while controlling costs is currently a critical technical challenge that needs to be addressed. To this end, this paper proposes a lightweight, high-precision detection framework based on an improved YOLOv11—global semantic exchange YOLO (GSE-YOLO). First, a deformable feature fusion (DFF) module is designed to dynamically adjust the receptive field and deformable convolution sampling positions, enhancing feature extraction and information interaction to provide rich feature representation. Next, a multi-layer exchange feature pyramid network (MRFPN) is constructed to retain shallow edge details guided by multi-layer semantics while reinforcing deep semantic representation. At the same time, a high-level semantic space is built to enable cross-scale and cross-location feature interaction, improving defect detection and perception capabilities in complex backgrounds. In addition, considering the characteristics of PCB defects, which are often tiny and appear in complex backgrounds, the YOLOv11 detection head (DH) is optimized to focus on small target regions, balancing accuracy and efficiency. On the HRIPCB public dataset, the model achieves 98.2% mAP@0.5 with 5.87×106 parameters and 13.4 GFLOPs computational cost, demonstrating its effectiveness and deployment potential for industrial PCB defect detection.

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杜先君,王精翔.面向PCB微小缺陷检测的全局语义交互网络[J].电子测量与仪器学报,2026,40(8):313-326

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  • 在线发布日期: 2026-10-13
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