基于GJO-LSTM的数控磨齿机直线轴热误差预测
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1.中南林业科技大学机械与智能制造学院长沙410004; 2.通用技术集团机床工程研究院(天津)有限公司天津300400

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TH161;TN05

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国家自然科学基金企业创新发展联合基金(U22B2084)、湖南省大学生创新训练计划项目(S202410538081)资助


Thermal error prediction for linear axis of CNC gear grinding machine based on GJO-LSTM
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1.College of Mechanical and Intelligent Manufacturing, Central South University of Forestry and Technology, Changsha 410004, China; 2.Genertec Machine Tool Engineering Research Institute (Tianjin) Co., Ltd., Tianjin 300400, China

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    摘要:

    为抑制热误差对磨齿机直线轴定位精度的影响,提高齿轮齿面的加工质量与一致性,提出一种基于金豺优化算法(golden jackal optimization, GJO)和长短期记忆神经网络(long short-term memory, LSTM)的磨齿机直线轴热误差预测方法。以H650GA型磨齿机直线轴作为研究对象,布置PT100温度传感器和XL-80激光干涉仪,在不同工况下分别采集温度和直线轴热误差数据样本。通过遗传算法(genetic algorithm, GA)对模糊C均值聚类算法的模糊指数、迭代次数和终止条件进行优化,再结合灰色关联分析实现关键温度特征点的筛选。采用GJO算法对LSTM的隐含层节点数、初始学习率和L2正则化系数进行优化,利用训练集数据样本构建GJO-LSTM热误差预测模型。最后,利用测试集数据样本对GJO-LSTM模型的预测性能进行实例验证。结果表明,相较于GA-LSTM、LSTM、BP模型,GJO-LSTM模型的均方根误差分别减少了30.3%、42.8%和54.8%,平均绝对误差分别减少了36.2%、41.1%和45.4%,表明所提出模型具有更好的预测精度和鲁棒性。

    Abstract:

    To mitigate thermal error effects on the linear axis positioning accuracy of gear grinding machines and enhance gear tooth surface quality and consistency, a thermal error prediction method based on the golden jackal optimization (GJO) algorithm and long short-term memory (LSTM) neural network is proposed. Using the H650GA grinding machine’s linear axis as the research object, PT100 temperature sensors and an XL-80 laser interferometer were employed to collect temperature and thermal error data under various working conditions. The fuzzy exponent, iteration count, and termination conditions of the Fuzzy C-Means clustering algorithm were optimized using the genetic algorithm, and key temperature-sensitive points were selected through Grey Relational Analysis. The GJO algorithm was employed to optimize the number of hidden layer nodes, initial learning rate, and L2 regularization coefficient of the LSTM network. A GJO-LSTM thermal error prediction model was constructed using training set data. Finally, the predictive performance of the GJO-LSTM model was validated with test set data. Experimental results demonstrated that compared to GA-LSTM, LSTM, and BP models, the GJO-LSTM model reduces RMSE by 30.3%, 42.8%, and 54.8%, and MAE by 36.2%, 41.1%, and 45.4%, respectively, confirming its superior prediction accuracy and robustness.

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肖捷,于水琴,王志永,冯翼,邢侃,翟华明.基于GJO-LSTM的数控磨齿机直线轴热误差预测[J].电子测量与仪器学报,2026,40(8):122-132

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