类不平衡条件下的振动筛跨域故障诊断方法
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1.国能榆林能源有限责任公司洗选销售分公司榆林719000;2.中国矿业大学信息与控制工程学院徐州221116

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TN911.7;TD452

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国家自然科学基金(U24A20272,62373361)、江苏省杰出青年基金 (BK20240102)项目资助


Cross-domain fault diagnosis method for vibrating screens under class imbalance conditions
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1.Washing and Sales Branch, National Energy Yulin Energy Co., Ltd.,Yulin 719000, China; 2.College of Information and Control Engineering, China University of Mining and Technology, Xuzhou 221116, China

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    摘要:

    振动筛的工作环境复杂多变,其振动数据的分布极易受到干扰而发生变化,进而引起模型的泛化能力降低。此外,不同故障类型发生频率各不相同,造成故障类别之间的样本数量存在差异。针对上述问题,提出一种结合云过采样与域适应几何构造网络的振动筛类不平衡跨域故障诊断方法。首先,通过融合信号处理与统计分析的特征提取方法,进行时域、频域及时频域联合分析,提取能够全面反映振动信号动态特性的关键统计特征。其次,为均衡数据集中各类样本数量,引入云模型的不确定性转换机制,在云特征空间中对少数类样本进行增强。最后,引入最大均值与协方差差异减少全局特征分布差异,构建域适应几何构造网络故障诊断模型,从而提升模型的泛化能力。以振动筛实际工业跨域数据为案例,结果表明,该方法通过与卷积神经网络(convolutional neural networks, CNN)、随机向量函数链神经网络(random vector functional link neural network, RVFLNN)以及不平衡主动广义迁移学习(active broad transfer for class-imbalanced learning, ABTCI)等跨域与类不平衡故障诊断方法进行对比,故障平均诊断准确率在0.93以上,且在各类诊断任务中的分类准确率也均高于这些方法,进一步展现出该方法的有效性和优越的泛化能力。

    Abstract:

    The working environment of vibrating screens is complex and variable, and the distribution of vibration data is easily disturbed and changes, leading to a decline in the generalization ability of the model. Additionally, the occurrence frequencies of different fault types vary, resulting in differences in the number of samples between fault categories. To address above issues, a cross-domain fault diagnosis method for vibrating screens with class imbalance, combining cloud oversampling and domain adaptation geometric constructive network, is proposed. Firstly, by integrating feature extraction methods from signal processing and statistical analysis, a joint analysis of time domain, frequency domain, and time-frequency domain is conducted to extract key statistical features that comprehensively reflect the dynamic characteristics of vibration signals. Secondly, to balance the number of samples of each class in the dataset, the uncertainty transformation mechanism of the cloud model is introduced to enhance minority class samples in the cloud feature space. Finally, the maximum mean and covariance difference is introduced to reduce the global feature distribution difference, constructing a domain adaptation geometric constructive network fault diagnosis model, thereby enhancing the model’s generalization ability. Taking the actual industrial cross-domain data of vibrating screen as an example, the results show that, compared with cross-domain and class-imbalanced fault diagnosis methods such as convolutional neural networks (CNN), random vector functional link neural network (RVFLNN), and active broad transfer for class-imbalanced learning (ABTCI), the average fault diagnosis accuracy of this method is above 0.93. Furthermore, its classification accuracy in various diagnostic tasks is also higher than these methods, further demonstrating the effectiveness and superior generalization ability of this method.

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柳建华,代伟,王兰豪,范瑞鹏,李杰龙.类不平衡条件下的振动筛跨域故障诊断方法[J].电子测量与仪器学报,2026,40(8):171-183

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  • 在线发布日期: 2026-10-13
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