基于激光雷达的门座式起重机钢丝绳识别方法研究
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1.上海海事大学信息工程学院上海201306;2.上海海事大学物流工程学院上海201306; 3.上海海瞩智能科技有限公司上海201306;4.上海海事大学高等技术学院上海201306

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TP391.4; TN95

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国家自然科学基金(52472435,62473249)、上海科学技术委员会(25692109300)、上海市教育科学研究项目(B2023003)、上海市教育委员会(人工智能促进科研范式改革赋能学科跃升计划)、上海海事大学大学生创新训练项目(X20250507)资助


Method for identifying steel wires of gantry crane based on laser radars
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1.College of Information Engineering, Shanghai Maritime University, Shanghai 201306,China; 2.School of Logistics Engineering, Shanghai Maritime University, Shanghai 201306, China; 3.Shanghai SMU Vision Co. Ltd., Shanghai 201306, China;4.Higher Institute of Technology, Shanghai Maritime University, Shanghai 201306, China

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    摘要:

    针对干散货自动化码头门座式起重机作业中,钢丝绳与抓斗点云强空间耦合导致边界模糊、以及现场安装受限造成点云稀疏不均,致使传统分割方法难以有效识别钢丝绳的难题,提出一种基于激光雷达与改进PointNet++的钢丝绳识别方法。首先,利用激光雷达获取点云,并采用基于运动学约束的动态预分割算法提取作业区域,以降低计算冗余。其次,在PointNet++框架中嵌入空间自注意力(SSA)模块,通过自注意力分支建立跨点长程依赖以增强钢丝绳轴向拓扑连续性,同时通过空间注意力分支动态加权局部几何特征以强化耦合区域的边界响应,两者协同作用从而提升了稀疏点云下耦合区域的分割精度。基于自建的门座式起重机作业点云数据集开展的实验表明,改进方法的钢丝绳分割交并比(IoU)达到91.2%,较PointNet++基准模型提升9.4%;在雨、雾、雪等恶劣天气条件下,IoU均保持在898%以上;在进舱、出舱、大臂回转等多种真实作业工况下,IoU稳定在89.4%~92.7%,显著优于对比方法,有效解决强耦合与稀疏点云场景下的钢丝绳精准分割问题,为自动化码头抓斗防摇控制与闭环定位提供了可靠的感知基础。

    Abstract:

    To address the challenges in automated dry bulk terminal operations of gantry cranes, where strong spatial coupling between wire ropes and the grab bucket in point clouds leads to blurred boundaries, and on-site installation constraints result in sparse and uneven point clouds, making it difficult for traditional segmentation methods to effectively identify wire ropes, a wire rope recognition method based on LiDAR and an improved PointNet++ is proposed. First, point clouds are acquired using LiDAR, and a dynamic pre-segmentation algorithm based on kinematic constraints is employed to extract the operational area, thereby reducing computational redundancy. Subsequently, a spatial-self-attention (SSA) module is embedded into the PointNet++ framework. The self-attention branch establishes long-range dependencies across points to enhance the axial topological continuity of the wire rope, while the spatial attention branch dynamically weights local geometric features to strengthen the boundary response in the coupled region. Their synergistic effect improves segmentation accuracy in sparse and coupled scenarios. Experiments conducted on a self-constructed gantry crane operation point cloud dataset demonstrate that the improved method achieves a wire rope segmentation IoU of 91.2%, an improvement of 9.4% over the baseline PointNet++. Under adverse weather conditions such as rain, fog, and snow, the IoU consistently exceeds 89.8%. Across various real-world operating conditions, including entering and exiting the hatch and boom slewing, the IoU remains stable between 89.4% and 92.7%, significantly outperforming comparative methods. This effectively solves the problem of precise wire rope segmentation in strongly coupled and sparse point cloud scenarios, providing a reliable perceptual foundation for anti-sway control and closed-loop positioning of grabs in automated terminals.

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李欣源,宓超,沈阳.基于激光雷达的门座式起重机钢丝绳识别方法研究[J].电子测量与仪器学报,2026,40(7):175-184

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  • 在线发布日期: 2026-09-20
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