六维力传感器实时解耦方法及系统实现
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1.陕西理工大学机械工程学院汉中723001;2.陕西理工大学陕西省工业自动化重点实验室汉中723001; 3.陕西理工大学起落架及飞机结构件加工检测陕西省高校工程研究中心汉中723001; 4.中航电测仪器(西安)有限公司汉中分公司汉中723001

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TH823

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陕西省教育厅创新团队项目(24JP032)、陕西省重点研发计划(2024GX-YBXM-198)、陕西省秦创原四连融合项目(2024PT-ZCK-38)资助


Real-time decoupling method and system implementation for six-dimensional force sensors
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1.School of Mechanical Engineering, Shaanxi University of Technology, Hanzhong 723001,China; 2.Shaanxi Key Laboratory of Industrial Automation, Hanzhong 723001,China; 3.Engineering Research Center of Manufacturing and Testing for Landing Gear and Aircraft Structural Parts, Universities of Shaanxi Province, Hanzhong 723001,China; 4.Zhonghang Electronic Measuring Instruments (Xi′an) Co., Ltd., Hanzhong Branch, Hanzhong 723001,China

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    摘要:

    针对六维力传感器存在的维间耦合误差问题,提出一种基于改进灰狼优化算法(IGWO)与反向传播神经网络(BP)的解耦方法。通过引入动态分布参数调节、自适应非线性控制因子及改进的位置更新策略,对BP神经网络的初始权重和阈值进行优化,从而提升模型的收敛性能与全局寻优能力。基于六维力传感器的静态标定数据建立解耦模型,并将所提方法与最小二乘法、标准BP、GA-BP、PSO-BP及GWO-BP等方法进行了对比分析。实验结果表明,所提出的IGWOBP解耦方法能够有效降低传感器的维间耦合误差,其中I类分量的最大相对误差为0.267%,II类分量的最大相对误差为0.127%,整体解耦精度优于对比方法。为进一步验证该方法在嵌入式系统中的应用性能,将解耦模型嵌入STM32F103C8T6微控制器,并构建了由AD7606模块与传感器标定装置组成的实时数据采集系统。在500 Hz采样频率下开展实时测试,上位机显示的六维力/力矩解耦输出与标准加载值之间的最大相对误差未超过±1.6%,系统运行过程中未出现明显延迟或数据丢失,验证了所嵌入解耦算法在实时解耦精度与系统稳定性方面的可行性与有效性。

    Abstract:

    To address inter-dimensional coupling errors in six-axis force sensors, a decoupling method based on an improved grey wolf optimization (IGWO) algorithm combined with a back propagation (BP) neural network is proposed. Dynamic distribution parameter adjustment, an adaptive nonlinear control factor, and an improved position update strategy are introduced to optimize the initial weights and thresholds of the BP network, thereby enhancing convergence performance and global optimization capability. A decoupling model is established using static calibration data of the six-axis force sensor and is compared with the least squares method, standard BP, GA-BP, PSO-BP, and GWO-BP approaches. Experimental results indicate that the proposed IGWO-BP method effectively reduces inter-dimensional coupling errors. The maximum relative errors of type I and type II components are 0.267% and 0.127%, respectively, demonstrating higher decoupling accuracy than the comparative methods. To evaluate practical performance, the decoupling model is implemented on an STM32F103C8T6 microcontroller, and a real-time data acquisition system consisting of an AD7606 module and a sensor calibration platform is developed. Real-time tests at a sampling frequency of 500 Hz show that the maximum relative error between the decoupled six-axis force/torque outputs and the reference loads does not exceed ±1.6%. No evident delay or data loss is observed during operation, confirming the feasibility and effectiveness of the proposed method in terms of real-time decoupling accuracy and system stability.

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王鹏,李威,付麒瑞,张昌明,戴裕强,晏志鹏,石宇航,吴佳敏,孙茹雪,杨帆.六维力传感器实时解耦方法及系统实现[J].电子测量与仪器学报,2026,40(4):89-99

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  • 在线发布日期: 2026-06-12
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