多防护涂层超声检测混叠信号稀疏分解与分离重构处理
DOI:
CSTR:
作者:
作者单位:

1.南昌航空大学无损检测技术教育部重点实验室南昌330063;2.江西省检验检测认证总院南昌330052; 3.中建一局集团第二建筑有限公司北京100161;4.南昌市建筑科学研究所有限公司南昌330096

作者简介:

通讯作者:

中图分类号:

TB5;TP391;TN6

基金项目:

国家重点研发项目(2024YFB3214300)、国家自然科学基金(12364056,92360304)、江西省科技厅重大专项(20232ABC03A31)资助


Sparse decomposition and separation reconstruction processing for aliased signals in ultrasonic testing of multiple protective coating
Author:
Affiliation:

1.Key Laboratory of Nondestructive Testing of MOE,Nanchang Hangkong University, Nanchang 330063,China; 2.Jiangxi General Institute of Testing and Certification, Nanchang 330052,China; 3.The Second construction Co., Ltd. of China Construction First Group, Beijing 100161,China; 4.Nanchang Architecture Science Institute Co., Ltd., Nanchang 330096,China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    装配式钢结构因其轻质高强度、施工便捷等优势在建筑工程中广泛应用,但其在复杂服役环境下的防火与防腐性能不足,需依赖多层防护涂层(如防火层、防腐层)保障长期耐久性。而涂层厚度的精确测量是质量控制的关键环节,现有超声检测技术面临多层界面回波混叠、噪声干扰等难题,导致测量精度不足。为此,提出一种基于高频超声脉冲反射法与稀疏分解匹配追踪(MP)算法相结合的涂层厚度检测方法,通过信号分离与重构提升检测精度。首先,基于COMSOL建立装配式钢结构防护涂层的有限元模型,模拟水浸超声检测过程,分析超声波在多层介质中的传播特性,揭示界面回波混叠的物理机制。针对混叠信号分离难题,提出优化Chirp过完备原子字典的稀疏分解MP算法,通过迭代匹配最优原子实现信号降噪与特征重构,并对比传统小波变换模极大值法的分离效果。仿真结果表明,在相同信噪比条件下,MP算法重构信号的均方根误差显著低于小波变换方法;其防火层与防腐层厚度检测相对误差同样优于小波变换方法。为验证方法的实用性,采用20 MHz水浸探头对防腐层与防火涂层试块进行检测,结合金相法标定真实厚度。通过MP算法成功分离混叠界面回波,计算得到防火层与防腐层厚度相对误差分别为-4.64%和-4.65%,明显优于小波变换的-7.15%和-7.28%,本文方法具备更好的实际检测应用场景。

    Abstract:

    Prefabricated steel structures are widely used in construction projects due to their advantages such as light weight, high strength, and convenient construction. However, their fire resistance and anti-corrosion performance are insufficient in complex service environments, and they need to rely on multiple protective coatings (such as fireproof layers and anti-corrosion layers) to ensure long-term durability. The precise measurement of coating thickness is a key link in quality control. The existing ultrasonic testing technology is confronted with problems such as echo aliasing at multi-layer interfaces and noise interference, resulting in insufficient measurement accuracy. To this end, this paper proposes a coating thickness detection method based on the combination of high-frequency ultrasonic pulse reflection method and sparse decomposition matching pursuit (MP) algorithm, and improves the detection accuracy through signal separation and reconstruction. Firstly, a finite element model of the protective coating for prefabricated steel structures was established based on COMSOL to simulate the ultrasonic detection process of water immersion, analyze the propagation characteristics of ultrasonic waves in multi-layer media, and reveal the physical mechanism of interface echo. Aiming at the problem of aliasing signal separation, a sparse decomposition MP algorithm that optimizes the over-complete atomic dictionary of Chirp is proposed. Signal denoising and feature reconstruction are achieved by iterative matching of the optimal atoms, and the separation effects of the traditional wavelet transform modulus maximum method are compared. The simulation results show that under the same signal-to-noise ratio condition, the root mean square error of the reconstructed signal by the MP algorithm is significantly lower than that of the wavelet transform method. The relative errors in the thickness detection of its fireproof layer and anti-corrosion layer are also better than those of the wavelet transform method. To verify the practicability of the method, a 20 MHz water-immersed probe was used to test the anti-corrosion layer and fireproof coating test blocks, and the true thickness was calibrated in combination with the metallographic method. The echo of the superimposed interface was successfully separated through the MP algorithm. The relative errors of the thickness of the fireproof layer and the anti-corrosion layer were calculated to be -4.64% and -4.65% respectively, which were significantly better than -7.15% and -7.28% of the wavelet transform. Therefore, the method proposed in this paper has better practical detection application scenarios.

    参考文献
    相似文献
    引证文献
引用本文

刘易奕,李秋锋,李昕,方雨宣,王海涛,王志刚,李坚.多防护涂层超声检测混叠信号稀疏分解与分离重构处理[J].电子测量与仪器学报,2025,39(10):111-121

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-01-05
  • 出版日期:
文章二维码
×
《电子测量与仪器学报》
关于防范虚假编辑部邮件的郑重公告