数字孪生驱动的掘进机位姿监测方法研究
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1.河南理工大学电气工程与自动化学院焦作454003;2.河南省煤矿装备智能检测与控制重点实验室焦作454003

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TD421;TN925

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河南省高校科技创新团队,系统控制与信息处理(20IRTSTHN019)项目资助


Digital twin-driven method for Pose monitoring of roadheader
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1.School of Electrical Engineering and Automation, Henan Polytechnic University, Jiaozuo 454003,China; 2.Henan Provincial Key Laboratory of Intelligent Detection and Control of Coal Mining Equipment, Jiaozuo 454003, China

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    摘要:

    针对当前掘进机位姿检测与可视化监测难题,提出一种数字孪生驱动的掘进机位姿监测方法。首先,建立了基于超宽带技术的掘进机三维定位模型和位姿解算模型。为了减小井下非视距环境对超宽带定位技术的影响,提出了基于最大相关熵卡尔曼滤波的C-T融合算法,能够在非视距环境下显著提高定位标签的精度。其次,采用数字孪生技术对掘进机位姿进行实时监测,基于Unity3D软件建立了数字孪生系统,以MySQL数据库作为数据交互媒介,实现了虚拟空间中掘进机实时位姿的三维可视化监测。最后,搭建实验平台进行掘进机位姿测量实验。实验结果表明,掘进机定位实验的位置误差不超过3.44 cm,角度误差不超过0.34°;数字孪生系统监测功能实时有效,能保证系统虚实同步性和一致性,满足掘进工作面作业过程中掘进机位姿检测与可视化监测的要求。为数字孪生技术在煤矿井下掘进工作面的应用提供了新的思路。

    Abstract:

    Addressing the challenges in position detection and visualization monitoring for roadheaders, this study introduces a digital twin-driven method for roadheader pose monitoring. Initially, a three-dimensional positioning model and pose solution model for the roadheader, leveraging ultra-wideband technology, are developed. To mitigate the impact of underground non-line-of-sight environments on UWB positioning accuracy, a C-T fusion algorithm based on maximum correlation entropy Kalman filtering is proposed. This algorithm significantly enhances the precision of positioning tags under NLOS conditions. Subsequently, employing digital twin technology, a digital twin system is constructed using Unity3D software, with a MySQL database serving as the medium for data exchange, thereby facilitating real-time three-dimensional visualization monitoring of the roadheader’s position in virtual space. Ultimately, an experimental platform is assembled to conduct position detection experiments for the roadheader. The experimental outcomes demonstrate that the positional error in the roadheader positioning experiment does not exceed 3.44 cm, and the angular error is within 0.34°. The system’s monitoring capabilities are real-time and effective, ensuring the synchronization and consistency of the system, which aligns with the demands for roadheader pose detection and visualization monitoring during the operation at the mining face. This approach offers a novel perspective on the application of digital twin technology in underground tunneling operations within coal mines.

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姬忠岩,张宏伟.数字孪生驱动的掘进机位姿监测方法研究[J].电子测量与仪器学报,2025,39(10):197-208

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  • 在线发布日期: 2026-01-05
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