NLFM-Barker编码激励超声导波的钢轨缺陷检测方法研究
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1.兰州理工大学电气工程与信息工程学院兰州730050;2.甘肃省工业过程先进控制重点实验室兰州730050

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TB551; TN06

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国家自然科学基金(62101228)、甘肃省科技计划项目(25CXGA057)、兰州市人才创新创业项目(2023-QN-42)、甘省工业过程先进控制重点实验室开放基金(2022KX05)项目资助


Research on rail defect detection method of NLFM-Barker encoding excited ultrasonic guided wave
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1.School of Electrical Engineering and Information Engineering, Lanzhou University of Technology, Lanzhou 730050, China; 2.Gansu Key Laboratory of Advanced Industrial Process Control, Lanzhou 730050, China

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    摘要:

    针对超声导波进行钢轨缺陷检测时回波信噪比低、高旁瓣及宽主瓣等问题,提出了一种基于非线性调频(NLFM)-Barker编码激励的超声导波检测方法。首先,用Barker码为基础编码,分别与正弦信号、线性调频(LFM)信号与NLFM信号相复合。其次,通过仿真对比分析上述3种复合编码信号的时域、频域与脉冲压缩特性。仿真结果表明,通过加权匹配滤波后,NLFM-Barker的脉冲压缩信号在-6 dB处主瓣宽度(main-lobe width,MLW)最窄且为9.23 μs。最后,为了进一步验证所提复合编码激励的有效性,在2 000 mm长CHN60型钢轨上通过粘贴不同大小质量块来模拟缺陷进行实验。实验结果表明,当钢轨完好时,NLFM-Barker信号主瓣宽度较传统的Sin-Barker缩短了5.9%且峰值旁瓣水平(peak-sidelobe level,PSL)降低了2.161 4 dB;当钢轨腰部存在缺陷且采用NLFM-Barker编码激励时,接收超声导波信号在不同缺陷之间能量变化更为明显。综上所述,该研究可为钢轨腰部缺陷检测与定量分析提供了一种可靠有效的解决方案。

    Abstract:

    Aiming at the problems such as low echo signal-to-noise ratio, high sidelobes, and wide main lobes, an ultrasonic guided wave detection method based on Nonlinear Frequency Modulation (NLFM)-Barker coding excitation is proposed. Firstly, Barker code is chosen as the base encoding, which is then combined with sinusoidal signals, line frequency modulation (LFM) signals, and NLFM signals, respectively. Secondly, the time-domain, frequency-domain, and pulse compression characteristics of the three composite coded signals are analyzed through simulations. The simulation results show that after weighted matching filtering, the NLFM-Barker pulse compression signal has the narrowest main lobe width, which is 9.23 μs at -6 dB. Finally, to further verify the effectiveness of the proposed composite coding excitation, defects are simulated by attaching mass blocks of different sizes to a 2 000 mm long CHN60 rail. The experimental results show that when the rail is intact, the main lobe width of the NLFM-Barker signal is reduced by 5.9%, and the peak-sidelobe level (PSL) is decreased by 2.161 4 dB compared to the traditional Sin-Barker signal. When defects are present in the rail web and NLFM-Barker coded excitation is applied, the energy variation of the received ultrasonic guided wave signal becomes more distinct across different defect sizes. To sum up, this study provides a reliable and effective solution for rail web defect detection and quantitative analysis.

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魏小源,戴晶,井晶,杨晓辉,张雅文. NLFM-Barker编码激励超声导波的钢轨缺陷检测方法研究[J].电子测量与仪器学报,2025,39(8):101-114

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  • 在线发布日期: 2025-11-20
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