MEMS加速度计在采煤机摇臂上的倾角检测研究
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1.煤炭科学研究总院;2.天地上海采掘装备科技有限公司

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TD63

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国家发展和改革委项目:采煤机安全准入分析验证实验室(0732118);中国煤炭科工集团总公司青年创新创业项目(2022-2-TD-QN005)


Research on inclination angle detection of MEMS accelerometer on shearer rocker arm
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    摘要:

    为满足采煤机在井下开采工况的安全采高控制需求,解决传统摇臂倾角检测方法如油缸行程位移法和编码电位器旋转测距法,存在因摇臂铰接轴长期磨损导致精度和可靠性下降,且维修困难的问题。因此,本文提出了基于MEMS加速度计的采煤机摇臂倾角检测方法。首先,为抑制强振动工况下的高频高幅值振动噪声,提高倾角测量精度,本文采用临界阻尼法和组合积分法对加速度计三轴原始数据进行滤波处理,成功分离并提取出有效的重力加速度数据并得到角度;其次,通过搭建摇臂振动模拟实验台获取滤波处理后的数据,实现了振动环境下的动态倾角辨识,有效地提高了角度测量精度。实验结果表明,在5g振动环境下,两种滤波器设计具备较快的响应速度,能够迅速跟踪输入信号变化,经过组合积分滤波器后角度误差小于0.3°,经过临界阻尼滤波器后角度误差小于0.1°,测量精度能够满足实际摇臂采高需求,为实现摇臂倾角检测提供一种可行的方法。

    Abstract:

    To address the challenge of maintaining accurate and reliable height control of shearers' rocker arms under underground mining conditions, this study proposes an improved method for detecting inclination angles using a MEMS (Micro-Electro-Mechanical Systems) accelerometer. Traditional detection methods, such as the cylinder stroke displacement and coded potentiometer rotation ranging techniques, are prone to decreased accuracy and reliability due to long-term wear on the rocker hinge shafts and difficult maintenance. In this work, we introduce filtering strategies designed to mitigate high-frequency and high-amplitude vibration noise encountered in harsh vibration environments, thereby enhancing measurement accuracy. Specifically, the critical damping method and combined integration approach are employed to process the raw triaxial data from the accelerometer, effectively isolating and extracting useful gravitational acceleration data to determine the angle. A simulation experiment platform was constructed to replicate the vibration conditions experienced by the rocker arm. Through this platform, dynamic inclination angle identification within a vibrating environment is achieved, significantly improving angle measurement accuracy. The experimental results indicate that in a 5g vibration environment, both filter designs exhibit faster response speeds and can rapidly track changes in the input signal. After applying the combined integral filter, the angle error is less than 0.3°, and after the critical damping filter application, the angle error is reduced to less than 0.1°. This level of precision satisfies the actual demand for controlling the mining height of the rocker arm. The proposed method provides a feasible solution for detecting the inclination angle of the shearer's rocker arm, offering enhanced accuracy and reliability without being affected by mechanical wear or maintenance challenges, thus contrib-uting to safer and more efficient mining operations.

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  • 收稿日期:2024-09-18
  • 最后修改日期:2025-01-07
  • 录用日期:2025-01-10
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