基于梯度下降法的干变线圈浇注模具参数检测
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1.南通大学信息科学技术学院南通226001;2.江苏中天伯乐达变压器有限公司盐城224001

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TN98

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国家自然科学基金(62101287)项目资助


Parameters detection of dry-type transformer coil casting molds based on the gradient descent method
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1.School of Information Science and Technology, Nantong University,Nantong 226001, China; 2.Jiangsu Zhongtian Boleda Transformer Co., Ltd., Yancheng 224001, China

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    摘要:

    在干式变压器高压线圈的浇注过程中,内外模具的同心度和垂直度偏差较大会导致线圈结构不对称,影响电气参数一致性,甚至引发局部过热、电场畸变等问题。为此提出了一种干变线圈模具同心度与垂直度检测及调整算法,该算法利用高精度激光位移传感器获取模具与三维框架的相对位置,并通过测得的位置信息计算同心度与垂直度。随后采用梯度下降算法优化计算,精准求解同心度与垂直度偏差。计算完成后,单片机生成调节指令,并通过步进电机驱动推杆调整模具位置,使其达到所需精度。系统实时显示检测数据,并结合闭环反馈控制,提高调整精度和稳定性。此外,该系统能够自动记录检测数据,支持多次测量数据的趋势分析,以优化调整策略。实验结果表明,该算法运行稳定,调整精度高,同心度误差控制在2 mm以内,垂直度误差小于1.5°。该方法相较于粒子群优化算法与遗传算法计算效率更高,同心度偏差为20 mm的条件下优化时间仅需11.2 s,适用于实时检测与在线调整,可有效提升干变线圈的制造精度和一致性,并减少人工干预,提高生产的自动化程度。

    Abstract:

    During the casting process of the high-voltage coil in dry-type transformers, significant deviations in the concentricity and verticality of the inner and outer molds can lead to an asymmetric coil structure, affecting the consistency of electrical parameters and potentially causing local overheating and electric field distortion. To address this issue, a detection and adjustment algorithm for mold concentricity and verticality in dry-type transformer coils is proposed. The algorithm utilizes high-precision laser displacement sensors to obtain the relative position of the mold within the three-dimensional framework and calculates the concentricity and verticality based on the measured position data. Subsequently, the gradient descent algorithm is employed to optimize the calculation and accurately determine the concentricity and verticality deviations. Upon completing the calculations, a microcontroller generates adjustment commands and drives push rods via stepper motors to precisely adjust the mold position. The system displays real-time detection data and integrates closed-loop feedback control to enhance adjustment accuracy and stability. Additionally, the system can automatically record detection data, supporting trend analysis over multiple measurements to optimize adjustment strategies. Experimental results demonstrate that the proposed algorithm operates stably and achieves high adjustment precision, maintaining a concentricity error within 2 mm and a verticality error of less than 1.5°. Compared with particle swarm optimization algorithm and genetic algorithm, this method has higher computational efficiency. Under the condition of a concentricity deviation of 20 mm, the optimization time only takes 11.2 s, which is suitable for real-time detection and online adjustment. It can effectively improve the manufacturing accuracy and consistency of dry variable coils, reduce manual intervention, and improve the automation level of production.

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帅岭,徐珠亚,徐淼淼,孙强,陈晓敏.基于梯度下降法的干变线圈浇注模具参数检测[J].电子测量与仪器学报,2025,39(6):255-263

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