基于ResNet-RFA和BiGRU-SATT的弧齿锥齿轮箱故障诊断
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1.中北大学机械工程学院 太原 030051; 2.中北大学系统辨识与诊断技术研究所 太原 030051

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TN06

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内燃机可靠性国家重点实验室基金(skler-201911)项目资助


Fault diagnosis of spiral bevel gearbox based on ResNet-RFA and BiGRU-SATT
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1.School of Mechanical Engineering, North University of China, Taiyuan 030051, China; 2.System Identification and Diagnosis Technology Research Institute, North University of China, Taiyuan 030051, China

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    摘要:

    针对传统故障诊断模型在齿轮箱振动信号时空特征协同挖掘不足和噪声环境下鲁棒性较弱的问题,本文提出一种融合感受野注意力残差网络(ResNet-RFA)与双向门控循环单元-自注意力机制(BiGRU-SATT)的智能故障诊断方法。首先对原始振动信号进行短时傅里叶变换(STFT)生成时频图像,并保留一维时序信号以保留多维度信息;随后构建双通道特征提取网络:空间特征通道采用ResNet-RFA模块,通过感受野注意力机制聚焦时频图像的关键区域;时序特征通道采用BiGRU-SATT模块,结合双向门控循环单元与自注意力机制捕捉动态依赖关系;最后通过特征拼接融合策略整合时空信息,输入全连接层实现故障分类。实验结果表明,该方法准确率达到100%,显著优于对比模型(Transformer:91%,Mamba:96%,SVM:94%,DBN:89%),在添加10、20 dB高斯-脉冲混合噪声后仍保持较高识别性能,展现出优异的抗噪性与稳定性。综上,ResNet-RFA与BiGRU-SATT的融合模型能够有效协同挖掘信号的时空特征,在准确率和鲁棒性方面均优于其他对比模型,适用于复杂工业环境。

    Abstract:

    To address the limitations of traditional fault diagnosis models in collaboratively extracting spatiotemporal features from gearbox vibration signals and their weak robustness in noisy environments, this paper introduces an intelligent fault diagnosis method that combines a receptive field attention residual network (ResNet-RFA) and a bidirectional gated recurrent unit with self-attention (BiGRU-SATT). The process begins by converting raw vibration signals into time-frequency images via short-time fourier transform (STFT), while preserving the original 1D time-series data. A dual-channel network is then constructed: One channel uses ResNet-RFA to extract key spatial features from the time-frequency images, and the other uses BiGRU-SATT to capture temporal dependencies. The spatiotemporal features are merged and fed into a fully connected layer for classification. Experimental results demonstrate a high accuracy of 100%, outperforming comparison models (Transformer: 91%, Mamba: 96%, SVM: 94%, DBN: 89%) and showing strong noise robustness under 10 and 20 dB Gaussian-impulse mixed noise. In conclusion, the fusion model of ResNet-RFA and BiGRU-SATT can effectively and collaboratively mine the spatiotemporal features of signals, demonstrating superior accuracy and robustness over other comparative models, making it suitable for complex industrial environments.

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王晓晨,许昕,潘宏侠,张珂铭,程凯.基于ResNet-RFA和BiGRU-SATT的弧齿锥齿轮箱故障诊断[J].电子测量技术,2026,49(8):151-160

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  • 在线发布日期: 2026-06-08
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