基于薄膜热电阻传感器的多通道采集系统设计及性能分析
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北京航空精密机械研究所精密制造技术航空科技重点实验室 北京 100076

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TN76

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高质量专项(2024ZY01044)项目资助


Design and performance analysis of multi-channel acquisition system based on thin-film thermoresistive sensors
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Key Laboratory of Aeronautical Science and Technology for Precision Manufacturing Technology, Beijing Institute of Aeronautical Precision Machinery, Beijing 100076, China

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    摘要:

    机械设备关键部件的运行安全和健康状况与温度状态密切相关。针对传统单点测温方案难以捕捉动态热流场的局限性,提出了一种基于薄膜热电阻传感器的多通道采集系统。所提系统旨在克服现有多路采集时模拟开关的导通电阻及线材阻抗对精度制约的固有缺陷。创新性地采用三线制结合双模拟开关差分补偿架构,辅以双恒流源结构,有效消除线材阻抗和模拟开关导通电阻的影响。此外,利用多项式拟合算法进行实时软件补偿,进一步消除电阻残留偏差。实验验证表明,该系统在20℃~300℃温区内测试薄膜热电阻传感器的分辨率达0.07℃,精度优于0.4℃,能够为关键部件结构健康监测系统提供高可靠性的温度场数据,提升机械部件结构状态诊断的准确性。

    Abstract:

    The operational safety and health of key components of mechanical equipment are closely related to the temperature status. Aiming at the limitations of traditional single-point temperature measurement schemes that are difficult to capture the dynamic heat flow field, this paper proposes a multi-channel acquisition system based on thin-film resistance temperature detectors (RTD) sensors. The system aims to overcome the inherent defects of the on-resistance of the analog switch and the wire impedance on the accuracy constraints in the existing multi-channel acquisition. Innovatively, a three-wire system combined with a dual analog switch differential compensation architecture is complemented by a dual constant current source structure to effectively eliminate the effects of wire impedance and analog switch on-resistance. In addition, the polynomial fitting algorithm is utilized for real-time software compensation to further eliminate the resistance residual deviation. The experimental validation shows that the system can test the thin-film RTD sensors within the temperature zone of 20℃~300℃ with a resolution of 0.07℃ and an accuracy of better than 0.4℃, which is capable of providing highly reliable temperature field data for the structural health monitoring system of the key components, and improving the accuracy of the structural condition diagnosis of the mechanical components.

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刘申楷,樊涯,李喆,刘勇,李星亮.基于薄膜热电阻传感器的多通道采集系统设计及性能分析[J].电子测量技术,2026,49(8):181-187

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  • 在线发布日期: 2026-06-08
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