钢轨轨头复杂曲面损伤的相控阵超声检测研究
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兰州理工大学机电工程学院 兰州 730050

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TN98

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国家自然科学基金青年科学基金(62461033)、甘肃省联合科研基金一般项目(24JRRA826)资助


Research on ultrasonic phased array testing of complex curved surface damage on rail heads
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School of Mechanical and Electrical Engineering, Lanzhou University of Technology,Lanzhou 730050, China

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    摘要:

    针对传统无损检测方法难以胜任不同半径下钢轨轨头损伤检测的问题,提出了一种基于钢轨轨头复杂曲面损伤的相控阵超声检测方法。对轨头复杂结构特征,制定了相控阵超声静态聚焦检测方案;基于费马原理,提出了轨头不同半径下的相控阵超声合成声束延迟时间计算方法;建立有限元仿真模型分析了相控阵声束在轨头中的传播特性;基于时域不连续伽辽金法(DGTD),建立轨头的相控阵超声动态响应仿真模型,分析了轨头不同缺陷位置的A型信号特征;最后,对轨头预埋不同位置的缺陷进行相控阵超声实验,可以对直径为1 mm的缺陷实现准确检测。结果表明,对中心区域缺陷检测的最优平均信噪比为22.97 dB,对轨头曲率较大的近表面区域检测的最优平均信噪比为1716 dB。相较于传统单探头超声检测方法,该方法将检测速率提升约40%;与未针对轨头曲面优化的常规相控阵方法相比,在轨头中心及近表面大曲率区域分别将缺陷平均检测信噪比提升约10和12 dB。

    Abstract:

    Aiming at the problem that traditional non-destructive testing methods are difficult to detect rail head damage under different radii, a phased array ultrasonic testing method based on the complex curved surface damage of rail heads is proposed. For the complex structural features of the rail head, a phased array ultrasonic static focusing detection scheme is formulated; based on Fermat′s principle, a calculation method for the delay time of the phased array ultrasonic synthetic beam under different radii of the rail head is proposed; a finite element simulation model is established to analyze the propagation characteristics of the phased array beam in the rail head; based on the discontinuous Galerkintime-domain(DGTD) method, a phased array ultrasonic dynamic response simulation model of the rail head is established and the A-type signal characteristics of different defect positions in the rail head are analyzed. Finally, phased array ultrasonic experiments were conducted on defects pre-embedded at different positions of the rail head and defects with a diameter of 1 mm can be accurately detected. The results show that the optimal average signal-to-noise ratio for defect detection in the central area is 22.97 dB and for the near-surface area with a larger rail head curvature, it is 17.16 dB. Compared with the traditional single-probe ultrasonic testing method, this method increases the testing speed by approximately 40%. Compared with the conventional phased array method that has not been optimized for the rail head′s curved surface, the average defect detection signal-to-noise ratio at the center of the rail head and in the large curvature area near the surface has been increased by approximately 10 and 12 dB respectively.

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洪旭龙,李文涛,杨纪元,谢志栋.钢轨轨头复杂曲面损伤的相控阵超声检测研究[J].电子测量技术,2026,49(10):69-78

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